Prototype PCB Assembly

Prototype PCB Assembly manufacturing refers to the precise assembly of electronic components onto customized printed circuit boards based on circuit design drawings, in order to create circuit board prototypes that can be tested and functionally validated.

 The main purpose of this process is to verify the feasibility, functionality, and performance of the circuit design, as well as to identify and resolve potential design issues, providing a reliable basis for subsequent mass production.

Our services include Design for manufacturability (DFM) and Design for Testing (DFT) to ensure your prototype will meet your exact design specifications. We can even assemble prototypes for high-density FR-4 circuit boards.

Product Showcase

Capabilities

 Capability

Parameter

Order Quantity

≥1PC

Quality Grade

IPC-A-610

Lead Time

24 hours expedited service can be offered. 3- 4 days normally for PCBA prototype orders. We will give you accurate lead time when we quote for you.

Size

50*50mm~510*460mm

Board Type

Rigid PCB, Flexible PCB, metal core PCB

Min Package

01005 (0.4mm*0.2mm)

Max Package

No limit

Mounting Accuracy

±0.035mm(±0.025mm)  Cpk≥1.0 (3σ)

Surface Finish

Lead/Lead-free HASL, Immersion gold,OPS etc.

Assembly Types

Surface mount (SMT), Through-hole (DIP), Mixed technology (SMT & Thru-hole)

Component Sourcing

Turnkey (All components sourced by PCBGOGO), Partial turnkey, Kitted/Consigned

BGA Package

BGA Dia. 0.14mm, BGA 0.2mm pitch

SMT Parts Presentation

Cut Tape, Partial reel, Reel,Tube, Tray, Laser-cut Stainless Steel

Cable Assembly

We supply custom cables, cable assemblies, wiring looms/harnesses and power leads for various industries including automotive, security, mining, medical and entertainment.

Stencil

Stencil with or without frame (offered free by PCBGOGO)

Quality Inspection

Visual inspection; AOI checking; BGA placement – X-RAY checking

SMT Capacity

3 Million~4 Million Soldering Pad/day

DIP Capacity

100 Thousand Pins/day

Prototype PCB Assembly refers to the process of precisely assembling selected electronic components onto a customized printed circuit board (PCB) according to circuit design requirements, and producing a prototype of the circuit board that can be tested and functionally verified.

Prototype PCB Assembly is a crucial step in verifying the feasibility, functionality, and performance of circuit design, helping to identify potential design issues and optimize them, providing a reliable basis for subsequent mass production.

Usually includes PCB design and fabrication, component procurement and preparation, manual or automated assembly, testing and validation, as well as possible optimization and iteration steps.

Accurate assembly of components can be ensured through the use of precision welding tools, adherence to strict assembly processes and quality control standards, and the adoption of advanced automated assembly equipment.

Common testing methods include functional testing (to verify whether the circuit is working as expected), performance testing (such as detecting parameters such as voltage, current, and signal integrity), and reliability testing (such as stability testing in high temperature, low temperature, humidity, and other environments).

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