Prototype PCB Assembly
Prototype PCB Assembly manufacturing refers to the precise assembly of electronic components onto customized printed circuit boards based on circuit design drawings, in order to create circuit board prototypes that can be tested and functionally validated.
The main purpose of this process is to verify the feasibility, functionality, and performance of the circuit design, as well as to identify and resolve potential design issues, providing a reliable basis for subsequent mass production.
Our services include Design for manufacturability (DFM) and Design for Testing (DFT) to ensure your prototype will meet your exact design specifications. We can even assemble prototypes for high-density FR-4 circuit boards.
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Capabilities
Capability | Parameter |
Order Quantity | ≥1PC |
Quality Grade | IPC-A-610 |
Lead Time | 24 hours expedited service can be offered. 3- 4 days normally for PCBA prototype orders. We will give you accurate lead time when we quote for you. |
Size | 50*50mm~510*460mm |
Board Type | Rigid PCB, Flexible PCB, metal core PCB |
Min Package | 01005 (0.4mm*0.2mm) |
Max Package | No limit |
Mounting Accuracy | ±0.035mm(±0.025mm) Cpk≥1.0 (3σ) |
Surface Finish | Lead/Lead-free HASL, Immersion gold,OPS etc. |
Assembly Types | Surface mount (SMT), Through-hole (DIP), Mixed technology (SMT & Thru-hole) |
Component Sourcing | Turnkey (All components sourced by PCBGOGO), Partial turnkey, Kitted/Consigned |
BGA Package | BGA Dia. 0.14mm, BGA 0.2mm pitch |
SMT Parts Presentation | Cut Tape, Partial reel, Reel,Tube, Tray, Laser-cut Stainless Steel |
Cable Assembly | We supply custom cables, cable assemblies, wiring looms/harnesses and power leads for various industries including automotive, security, mining, medical and entertainment. |
Stencil | Stencil with or without frame (offered free by PCBGOGO) |
Quality Inspection | Visual inspection; AOI checking; BGA placement – X-RAY checking |
SMT Capacity | 3 Million~4 Million Soldering Pad/day |
DIP Capacity | 100 Thousand Pins/day |
Prototype PCB Assembly refers to the process of precisely assembling selected electronic components onto a customized printed circuit board (PCB) according to circuit design requirements, and producing a prototype of the circuit board that can be tested and functionally verified.
Prototype PCB Assembly is a crucial step in verifying the feasibility, functionality, and performance of circuit design, helping to identify potential design issues and optimize them, providing a reliable basis for subsequent mass production.
Usually includes PCB design and fabrication, component procurement and preparation, manual or automated assembly, testing and validation, as well as possible optimization and iteration steps.
Accurate assembly of components can be ensured through the use of precision welding tools, adherence to strict assembly processes and quality control standards, and the adoption of advanced automated assembly equipment.
Common testing methods include functional testing (to verify whether the circuit is working as expected), performance testing (such as detecting parameters such as voltage, current, and signal integrity), and reliability testing (such as stability testing in high temperature, low temperature, humidity, and other environments).
The difference between wave soldering and reflow soldering
Wave soldering and reflow soldering are two commonly used soldering techniques in the electronic manufacturing industry, which have significant differences in principles, applications, functions, and other aspects.
Principles and Process Analysis of SMT Technology
SMT, with its efficient and high-density characteristics, has become a key technical support for the miniaturization and high performance of modern electronic products. Below, we will analyze the core operating mechanism of SMT from three dimensions: technical principles, core processes, and key links.
Detailed explanation of PCBA production process
PCBA is one of the core components of the electronic manufacturing industry, involving multiple complex process steps and precise technical operations.
The production process of PCBA includes project evaluation and PCB board design, component procurement and inspection, solder paste printing and surface mount processing, reflow soldering and plug-in, wave soldering and cleaning, assembly, testing and packaging processes.
What are the reliability tests for PCB boards?
The reliability testing of PCB boards is a complex and rigorous process, covering multiple aspects such as soldering quality, functionality, environmental adaptability, and specialized testing. By selecting testing items and standards reasonably and applying and executing them according to the correct process, the quality and performance of PCB boards can be ensured to meet the highest standards.
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