What Is Prototype PCB Assembly

Fast-Turn Prototype PCB Assembly Services

As a leading China flex PCB supplier, we specialize in high-quality flex circuit manufacturing—from rapid-turn prototyping to full-volume flexible PCB fabrication. Upload your Gerber files now for a fast, reliable quote.

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Why Choose Prototype Assembly?

Lightning-Fast Turnaround

Get your boards in 24-72 hrs to validate features and accelerate your roadmap.

Ultra-Low MOQ & Cost Savings

Order from a single board—no excess inventory or storage fees.

Expert DFM Review

Our seasoned engineers audit your Gerber and BOM to catch issues before they arise.

Comprehensive Processes

From SMT and THT to hybrid assembly, coupled with AOI, X‑ray, and functional testing for rock‑solid quality.

On-Demand Design Revisions

Submit updates anytime before production for seamless iteration and zero-risk scaling.

Dedicated Project Tracking

A personal project manager keeps you informed with real-time updates and test reports.

Our Key Differentiators

State-o-the-Art Equipment

State-o-the-Art Equipment

7 fully automated SMT lines and 3 high‑speed wave soldering machines, with daily capacity up to 20,000 boards.

Experienced Engineering Team

Experienced Engineering Team

Over 10 years of expertise in HDI, high-density interconnects, and flex-rigid assembly, ensuring first-pass success even on complex designs.

Robust Quality System

Robust Quality System

ISO 9001, IPC-A-610, and UL certified with real-time monitoring and traceability, defect rate under 0.05%.

Global Supply Chain

Global Supply Chain

Direct partnerships with leading component distributors, 95% in-stock rate, and contingency plans to mitigate shortages.

Efficient Project Management

Efficient Project Management

Proprietary MES covers order → procurement → production → testing → shipping, with end-to-end data capture and±6 hr delivery accuracy.

Comprehensive After-Sales Support

Comprehensive After-Sales Support

Functional analysis (FA) and rework services, dedicated technical follow-up, and solution reports delivered within 48 hrs.

Capabilities

Capability Parameters
Order Quantity

≥1PC

Quality Grade

IPC-A-610

Lead Time

24 hours expedited service can be offered.

3- 4 days normally for PCBA prototype orders.

We will give you accurate lead time when we quote for you.

Size

50 x 50mm~510 x 510mm

Board Type

Rigid PCB

Flexible PCB

metal core PCB

Min Package

01005 (0.4mm x 0.2mm)

Max Package

No limit

Mounting Accuracy

±0.035mm(±0.025mm)

Cpk≥1.0 (3σ)

Surface Finish

Lead/Lead-free HASL

Immersion gold

OPS etc.

Lead/Lead-free HASL, Immersion gold,OPS etc.

Surface mount (SMT)

Through-hole (DIP)

Mixed technology (SMT & Thru-hole)

Component Sourcing

Turnkey

Partial turnkey

Kitted/Consigned

BGA Package

BGA Dia. 0.14mm

BGA 0.2mm pitch

SMT Parts Presentation

Cut Tape

Partial reel

Reel

Tube

Tray

Stencil

Stencil with or without frame

Quality Inspection

Visual Inspection

AOI Checking

X-RAY Checking

SMT Capacity

3 Million~4 Million Soldering Pad/Day

DIP Capacity

100 Thousand Pins/Day

Service Process

upload files

upload files

Submit your Gerber files and BOM in one click to kick off the prototyping process instantly.

DFM Review

DFM Review

Our engineers swiftly assess manufacturability to catch and optimize potential design issues early.

Small-Batch Assembly

Small-Batch Assembly

Leveraging SMT and THT hybrid processes, we precisely assemble high‑quality samples at speed.

Functional Testing

Functional Testing

Perform AOI, X-ray, and full functional tests to verify circuit performance and ensure board reliability.

Typical Use Cases

R&D Validation
Prototype Demonstrations
Material & Process Trials
Sensor & IoT Prototypes
Medical & Wearable Devices
Industrial Automation Proof-of-Concepts

Customer review

FAQ

Q:What is Prototype PCB Assembly?

Prototype PCB Assembly refers to the process of precisely assembling selected electronic components onto a customized printed circuit board (PCB) according to circuit design requirements, and producing a prototype of the circuit board that can be tested and functionally verified.

Q:Why do we need Prototype PCB Assembly?

Flex PCBs are primarily made from polyimide (PI) or polyester (PET) substrates with copper foil layers. We also use adhesiveless laminates for high-reliability applications. Coverlays, stiffeners (FR4 or stainless steel), and surface finishes (ENIG, OSP) are added depending on the design.

Q:What are the typical steps involved in Prototype PCB Assembly?

Lead times depend on complexity and quantity:

  • Prototype Flex PCBs: 3–7 business days
  • Production Runs: 7–20 business days

Expedited options are available for urgent projects — contact us for a custom quote.

Q:How to ensure precise assembly of components in Prototype PCB Assembly?
  • Flex PCBs use flexible base materials and are designed to bend, fold, or twist during use.
  • Rigid PCBs are built on FR4 substrates and are not designed for movement.

Flex PCBs save space, reduce weight, and improve durability in dynamic environments.

Q:What are the common testing methods in Prototype PCB Assembly?

Absolutely. Our engineering team offers free DFM reviews, helping you optimize your design for manufacturability, cost efficiency, and long-term reliability. Upload your Gerber files, and we’ll evaluate them before production begins.

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