What Is Prototype PCB Assembly
Fast-Turn Prototype PCB Assembly Services
As a leading China flex PCB supplier, we specialize in high-quality flex circuit manufacturing—from rapid-turn prototyping to full-volume flexible PCB fabrication. Upload your Gerber files now for a fast, reliable quote.
Why Choose Prototype Assembly?
Lightning-Fast Turnaround
Get your boards in 24-72 hrs to validate features and accelerate your roadmap.
Ultra-Low MOQ & Cost Savings
Order from a single board—no excess inventory or storage fees.
Expert DFM Review
Our seasoned engineers audit your Gerber and BOM to catch issues before they arise.
Comprehensive Processes
From SMT and THT to hybrid assembly, coupled with AOI, X‑ray, and functional testing for rock‑solid quality.
On-Demand Design Revisions
Submit updates anytime before production for seamless iteration and zero-risk scaling.
Dedicated Project Tracking
A personal project manager keeps you informed with real-time updates and test reports.
Our Key Differentiators
State-o-the-Art Equipment
7 fully automated SMT lines and 3 high‑speed wave soldering machines, with daily capacity up to 20,000 boards.
Experienced Engineering Team
Over 10 years of expertise in HDI, high-density interconnects, and flex-rigid assembly, ensuring first-pass success even on complex designs.
Robust Quality System
ISO 9001, IPC-A-610, and UL certified with real-time monitoring and traceability, defect rate under 0.05%.
Global Supply Chain
Direct partnerships with leading component distributors, 95% in-stock rate, and contingency plans to mitigate shortages.
Efficient Project Management
Proprietary MES covers order → procurement → production → testing → shipping, with end-to-end data capture and±6 hr delivery accuracy.
Comprehensive After-Sales Support
Functional analysis (FA) and rework services, dedicated technical follow-up, and solution reports delivered within 48 hrs.
Capabilities
| Capability | Parameters |
|---|---|
| Order Quantity |
≥1PC |
| Quality Grade |
IPC-A-610 |
| Lead Time |
24 hours expedited service can be offered. 3- 4 days normally for PCBA prototype orders. We will give you accurate lead time when we quote for you. |
| Size |
50 x 50mm~510 x 510mm |
| Board Type |
Rigid PCB Flexible PCB metal core PCB |
| Min Package |
01005 (0.4mm x 0.2mm) |
| Max Package |
No limit |
| Mounting Accuracy |
±0.035mm(±0.025mm) Cpk≥1.0 (3σ) |
| Surface Finish |
Lead/Lead-free HASL Immersion gold OPS etc. |
| Lead/Lead-free HASL, Immersion gold,OPS etc. |
Surface mount (SMT) Through-hole (DIP) Mixed technology (SMT & Thru-hole) |
| Component Sourcing |
Turnkey Partial turnkey Kitted/Consigned |
| BGA Package |
BGA Dia. 0.14mm BGA 0.2mm pitch |
| SMT Parts Presentation |
Cut Tape Partial reel Reel Tube Tray |
| Stencil |
Stencil with or without frame |
| Quality Inspection |
Visual Inspection AOI Checking X-RAY Checking |
| SMT Capacity |
3 Million~4 Million Soldering Pad/Day |
| DIP Capacity |
100 Thousand Pins/Day |
Service Process
upload files
Submit your Gerber files and BOM in one click to kick off the prototyping process instantly.
DFM Review
Our engineers swiftly assess manufacturability to catch and optimize potential design issues early.
Small-Batch Assembly
Leveraging SMT and THT hybrid processes, we precisely assemble high‑quality samples at speed.
Functional Testing
Perform AOI, X-ray, and full functional tests to verify circuit performance and ensure board reliability.
Typical Use Cases
Customer review
This is excellent work, there is some minor changes. These changes will help us in assembly level at our end. Francis is checking on his end to give you his feedback. ! We are 98% there. Awesome JOB!!!
Victor M Valenzuela
VP of Product Development
This is excellent work, there is some minor changes. These changes will help us in assembly level at our end. Francis is checking on his end to give you his feedback. ! We are 98% there. Awesome JOB!!!
Victor M Valenzuela
VP of Product Development
This is excellent work, there is some minor changes. These changes will help us in assembly level at our end. Francis is checking on his end to give you his feedback. ! We are 98% there. Awesome JOB!!!
Victor M Valenzuela
VP of Product Development
This is excellent work, there is some minor changes. These changes will help us in assembly level at our end. Francis is checking on his end to give you his feedback. ! We are 98% there. Awesome JOB!!!
Victor M Valenzuela
VP of Product Development
FAQ
Prototype PCB Assembly refers to the process of precisely assembling selected electronic components onto a customized printed circuit board (PCB) according to circuit design requirements, and producing a prototype of the circuit board that can be tested and functionally verified.
Flex PCBs are primarily made from polyimide (PI) or polyester (PET) substrates with copper foil layers. We also use adhesiveless laminates for high-reliability applications. Coverlays, stiffeners (FR4 or stainless steel), and surface finishes (ENIG, OSP) are added depending on the design.
Lead times depend on complexity and quantity:
- Prototype Flex PCBs: 3–7 business days
- Production Runs: 7–20 business days
Expedited options are available for urgent projects — contact us for a custom quote.
- Flex PCBs use flexible base materials and are designed to bend, fold, or twist during use.
- Rigid PCBs are built on FR4 substrates and are not designed for movement.
Flex PCBs save space, reduce weight, and improve durability in dynamic environments.
Absolutely. Our engineering team offers free DFM reviews, helping you optimize your design for manufacturability, cost efficiency, and long-term reliability. Upload your Gerber files, and we’ll evaluate them before production begins.