Quick Turn Prototype PCB Assembly
Fast Turn PCB provide Circuit board prototype and Assembly Services with Quick deliveyr, Pls Send your PCB files and Bom list to sales@fastturnpcbs.com, Estimate total Cost Now !
There are many names for prototype printed circuit board (PCB) assembly. Other names you will commonly hear are: FAST TURN PCB INT’L COMPANY LIMITED PCB prototypes, PCBA prototype assembly, PCB sample assembly, etc. The term PCB assembly
refers to a fast prototype PCBA used to test the function of new electronic designs. These help with quality assurance, verifying that there is no problem with the test product, finding bugs, and updating the design. Typically, before mass production, one electronic project will need 2-3 iterations of a SMT assembly to make sure everything is working perfecty.
Fast Turn PCB supports engineers to assemble their electronic prototype quickly and cost effectively during the whole design verification process. To ensure that the product design meets requirements, in general, we suggest 5 pcb or 10pcs for prototype assembly testing. Of course, one or two piece is also OK, so long as it can be verified.
Why choose Fast Turn PCB’s Prototype PCB assembly services?
1. Prototype PCB Engineering Services:
- Design for manufacturability(DFM),
- Design for testing(DFT),
- Design of experiments(DOE)
● Develop control plans
● Value-added engineering services
2.PCB Assembly Services:
New Product Introduction(NPI)
● SMT: Surface mount assembly, single & double-sided assembly
● Plated through-hole, Selective soldering
● Mixed technologies: SMT, through-hole, and electro-mechanical assembly
3. PCBA Function Testing:
●Flying probe testing
● Functional testing: Board-& system-level testing,including engineering support
● Circuit wire bonding
● PCBA Conformal coat (full coat or individual component coat)
● In-circuit testing (ICT): Developing test fixtures and testing (suggested building during prototype assembly)
How do we estimate the cost of a prototype circuit board assembly project?
It is easy to get a quote for our PCB prototype assembly; just send the PCB file and bill of materials (BOM) list to sales@fastturnpcbs.com. You will get full price in 48 hours (If you need quick quote, please send your email as “high priority”). Additionally, please include the following:
- BOM list (completeinformation will get a more accurate price—Check BOM sample here)
- Gerber files
- Quantity required (To save your total cost and delivery time, we accept full BOM purchases, and partial delivery)
- Special technology process requirements,if any (like Selective soldering or non-mounted)
There is no Minimum Order Quantity (MOQ) limit for PCB assembly -even one piece is accepted. Moreover, all components’ price is 100% based on your BOM list. If you need an equivalent replacement to reduce cost, we must get your official approval. Our team is qualified to manage the complete prototype PCB assembly process, which includes the sourcing of all components and their management, PCB assembly, quality control, function testing, and delivery.
Our prototype circuit board assembly is a specialized service that enables us to take complicated designs, prepare them for assembly, and test them without your needing to worry about PCB assembly workmanship. The prototype pcb manufacturing section of our manufacturing facility has a unique layout that allows for flexible use of both automated and manual parts-loading stations. Our staff is qualified and experienced in managing fine-pitch parts andball grid arrays (BGAs)for high-density FR-4 PCBs. Our team is capable of manufacturing prototype pcb manufacturing volumes from 1 to 1000 PCBs.
Turnkey circuit board assembly is our primary function, even at the prototype level. We have engaged electrical engineers and have formulated effective guidelines for each step of the PCB manufacturing and assembly process, so our customers can benefit from PCB prototyping, electronic parts sourcing, and PCB assembly services. Additionally, we offer a partial Turnkey service that gives us the ability to assemble component kits as per the client’s specification.
Our pcb prototype assembly service includes the sourcing of components. This allows you to concentrate on what you do best: layout design. We have a dedicated sourcing staff that coordinates with multiple suppliers and distributors to purchase electronic parts as per client requirements, and our staff completes these purchasing particulars in a most efficient manner. We have advanced processes for optimal selection of packaging (cut tape, tube, bulk, etc.) to reduce the total cost. Furthermore, we are capable of cross-referencing parts and even locating hard-to-find and obsolete parts. Customers can be rest assured that when RayMing substitutes components that they are high quality: we only use the electronic component numbers and manufacturers specified in the BOM. We will not modify your original layout design. Part substitutions take place only with your permission.
The final pcb prototype assembly service cost includes assembly labor charges, bare circuit board rates, and part costs. On our website, you can send your PCB files to get an estimate for prototype PCBs and assembly prices. Prices are based on the rates of Digi-Key, Mouser, Avnet, Arrow, Future, Newark, or a particular supplier.
We understand the importance of prompt delivery. The sooner the components are sourced, the sooner we can begin circuit board fabrication. We thoroughly evaluate engineering inquiries and concerns related to the related parts with our clients before commencing circuit board assembly. The average time taken for pcb manufacturing assembly
is two weeks, which can be further reduced if there are no hard-to-locate components or documentation mistakes.
We have specialized experts to deliver fast turnarounds for prototype circuit board assembly with surface-mount (SMT), through-hole (THT) and mixed-technology components. Our efficient and rapid prototyping PCB assembly service team can assemble circuit boards in as little as 72 hours.
How to guarantee high quality PCBA assembly ?
- IPC-600G class 2 and IPC-6012B class 2 standards
- ISO 9001:2008 quality system management
- UL certification level 94v-0
- X-Ray detection system
- Automatic optical inspection (AOI)
- Online test (ICT) and functional test
- Restriction of Hazardous Substances (RoHS) compliance
- Request 100%PCBA function testing
