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Communication Module Board

 

Type  Communication Module Board
Process  The strict stencil printing process

Quality control

 Ensures the welding quality of the module

Advantage

 The through rate reaches more than 99.5%

This Communication Module Board is designed for high-performance data transmission and signal processing in medical and industrial applications. Utilizing a precision stencil printing process, it ensures exceptional soldering quality and assembly consistency, delivering a remarkable production yield rate exceeding 99.5%.

Manufacturing Accuracy:

Advanced stencil printing guarantees uniform solder paste deposition for fine-pitch and micro-scale components.

High Yield Rate:

Optimized process control and inspection enable a >99.5% first-pass yield rate.

Application Versatility:

Suitable for use in medical communication interfaces, IoT modules, and embedded wireless systems.

Design Stability:

Built to support high-frequency, low-noise performance with stable signal integrity.

Process Control:

Every board undergoes strict soldering quality checks, including AOI and functional tests.

To maintain performance and reliability in communication-critical systems, the following design and process standards are required:

Design Inputs:

Gerber files, BOM, stencil design (with aperture ratio data), Pick & Place files, and layout constraints.

Manufacturing Controls:

Tight control of solder paste viscosity, stencil thickness, and printing alignment.

Inspection Standards:

Automated Optical Inspection (AOI) and optional X-ray for modules with hidden solder joints.

Environment Requirements:

Temperature- and humidity-controlled assembly environment for process consistency.

Compliance:

Use of RoHS-compliant materials and alignment with IPC-A-610 Class 2 or higher.

Q1: What is stencil printing and why is it critical for module boards?
A1: Stencil printing is the process of depositing solder paste on pads before component placement. For communication modules with fine-pitch pads, it ensures precise solder volume, critical for reliable connections.

Q2: What contributes to the >99.5% yield rate?
A2: The combination of controlled stencil printing, consistent solder paste quality, and real-time inspection systems ensures a high first-pass assembly yield.

Q3: Can this board be used in wireless medical devices?
A3: Yes. It is ideal for wireless communication modules integrated into patient monitoring, wearable medical devices, and diagnostic tools.

Q4: How is soldering quality verified?
A4: Each unit undergoes AOI, and for complex packages, X-ray inspection is used to ensure complete and void-free solder joints.

Q5: What is the typical lead time for producing this module board?
A5: Lead times range from 2 to 4 weeks depending on complexity, customization, and component availability.

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