Multilayer PCB

32-Layer High-Density Multilayer PCB for Next-Gen Communication Devices

 

Type  Multilayer PCB
Layers  32L
Width/space  2.7mil/3mil
Minimum back drilling diameter

Thicknes

 0.20mm

4.415+0.46/-0.42mm

Size

Aspect Ratio

 282mm x 750mm

22

Surface Treatment

Special Process

Applications

 OSP

Single-sided impedance 54Ω±10%,

Differentialimpedance 93+7/-8Ω

Communication

This high-performance 32-layer multilayer PCB is engineered for demanding communication applications that require complex signal integrity and tight impedance control. With ultra-fine line/space (2.7mil/3mil), precise back drilling capabilities, and robust thickness control, this board delivers exceptional electrical and mechanical performance even in high-frequency environments.

Key Specifications:

  • PCB Type: Multilayer PCB

  • Number of Layers: 32

  • Board Dimensions: 282mm × 750mm

  • Board Thickness: 4.415mm (+0.46/-0.42mm)

  • Line Width / Spacing: 2.7mil / 3mil

  • Minimum Back Drilling Diameter: 0.20mm

  • Aspect Ratio: 22

  • Surface Finish: OSP (Organic Solderability Preservative)

  • Controlled Impedance:

    • Single-ended: 54Ω ±10%

    • Differential: 93Ω (+7/-8Ω)

  • Application Area: High-speed Communication Systems

To ensure successful fabrication and optimal performance, the following design and production criteria must be considered:

  1. Design for Manufacturability (DFM): All Gerber and stack-up files must clearly define impedance requirements and drilling locations.

  2. Impedance Tolerance: Maintain tight impedance specifications (±10%) for critical signal paths.

  3. Back Drilling Accuracy: Precise drilling layer mapping is required to ensure reliability in high-speed signals.

  4. OSP Handling: Use proper storage and assembly practices to protect the OSP surface prior to soldering.

  5. Thermal Management: Consider material thermal conductivity due to the high layer count and board thickness.

  6. Material Selection: Choose low-loss, high-Tg materials suited for high-frequency environments.

Q1: What is the main advantage of using a 32-layer PCB?
A: It allows for highly complex routing, better EMI performance, and separation of high-speed signals, power, and ground planes, essential in communication systems.

Q2: Why is impedance control critical in this board?
A: High-speed signals in communication devices require stable impedance to minimize signal distortion, crosstalk, and losses.

Q3: What challenges are associated with a 22:1 aspect ratio?
A: It demands precision in drilling and plating processes to maintain via reliability and overall board integrity.

Q4: Is back drilling essential?
A: Yes. Back drilling removes unused stubs from vias, which is crucial for signal integrity in high-speed designs.

Q5: Can this PCB be used in RF applications?
A: While it’s optimized for digital high-speed communication, with appropriate materials and layout, it can support certain RF applications as well.

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