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Что такое BGA-монтаж?

Технология монтажа BGA (Ball Grid Array) — это передовая технология поверхностного монтажа, широко используемая в производстве высокопроизводительных электронных компонентов. По сравнению с традиционной технологией SMT (Surface Mount Technology), BGA значительно увеличивает плотность выводов, снижает тепловое сопротивление и существенно улучшает общие электрические характеристики.

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Что такое BGA-монтаж?

Технология монтажа BGA (Ball Grid Array) — это передовая технология поверхностного монтажа, широко используемая в производстве высокопроизводительных электронных компонентов. По сравнению с традиционной технологией SMT (Surface Mount Technology), BGA значительно увеличивает плотность выводов, снижает тепловое сопротивление и существенно улучшает общие электрические характеристики.

Получить ценовое предложение

Нанесение паяльной пасты: точное нанесение рисунка из паяльной пасты на контактные площадки печатной платы.

01

Размещение компонентов: Использование автоматизированных установок для точного размещения микросхем BGA на печатной плате.

02

Пайка оплавлением: Тщательный контроль температурного профиля для расплавления шариков припоя, использование поверхностного натяжения для точного автоматического выравнивания.

03

Контроль качества: Использование рентгеновского излучения и автоматизированной оптической инспекции (AOI) для обеспечения прочности и надежности каждого соединения.

04

Услуги по монтажу и ремонту компонентов BGA.

Поддерживаемые типы BGA

  • PBGA (пластиковая шариковая матрица)
  • CBGA (керамическая шариковая матрица)
  • µBGA (микрошариковая матрица)
  • FCBGA (матрица шариковых выводов с перевернутым кристаллом)
  • WLCSP (корпусирование микросхем на уровне кремниевой пластины)
  • Многослойные корпуса BGA

Технические возможности и характеристики

  • Минимальный шаг между контактами: Наши передовые процессы сборки позволяют работать с шагом между контактами до 0,25 мм, что идеально подходит для высокоплотных и высокоточных применений.
  • Современное оборудование для монтажа компонентов: Полностью автоматизированные машины для установки компонентов поверхностного монтажа обеспечивают точное и надежное размещение компонентов.
  • Контролируемые процессы пайки оплавлением: профессиональное профилирование температуры обеспечивает превосходное качество и надежность паяных соединений.
  • Защита от электростатического разряда и контроль температуры: Все сборочные процессы осуществляются в строго контролируемых условиях с соблюдением требований по защите от электростатического разряда, а также контролем температуры и влажности, что обеспечивает сохранность ваших чувствительных электронных компонентов.

Услуги по перепайке и восстановлению шариковых выводов.

  • Ремонт паяных соединений и замена компонентов для микросхем BGA.
  • Точная повторная пайка шариковых контактов (реболлинг), обеспечивающая точное восстановление исходной схемы пайки.
  • Ремонт и очистка контактных площадок печатных плат позволяют продлить срок службы ваших электронных компонентов.
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Качество и контроль

Мы внедряем строгие методы управления качеством, начиная с проверки сырья и заканчивая поставкой готовой продукции, обеспечивая надежность и стабильность каждого паяного соединения.

Шаг 1

Автоматизированная оптическая инспекция (AOI)

Мы используем современные автоматизированные системы оптического контроля (AOI) с высокоточной технологией визуального распознавания для быстрого выявления отклонений в расположении компонентов, дефектов пайки и проблем с качеством паяных соединений, что значительно снижает потенциальные риски сбоев.

  • Быстрое и точное обнаружение неправильного расположения компонентов и отсутствующих компонентов.
  • Улучшенное выявление дефектов на ранних стадиях, что позволяет сократить затраты на доработку.

Шаг 2

Рентгеновский неразрушающий контроль

Поскольку паяные соединения BGA-компонентов скрыты под самими компонентами, мы используем высокоточное рентгеновское оборудование для неразрушающего контроля, позволяющее визуально оценивать внутреннюю структуру паяных соединений и гарантировать отсутствие пустот, трещин или некачественной пайки.

  • Точное выявление мельчайших внутренних дефектов в паяных шариках.
  • Заказчикам предоставляются подробные отчеты о рентгеновском контроле, что обеспечивает прозрачность и прослеживаемость производственного процесса.

Шаг 3

Анализ конструкции с точки зрения технологичности производства (DFM)

Для обеспечения бесперебойного производства вашего проекта наша профессиональная инженерная команда проводит комплексную проверку технологичности конструкции (DFM), охватывающую размеры контактных площадок, отверстия для паяльной маски и оптимизацию процесса пайки, что позволяет эффективно уменьшить количество конструктивных недостатков и минимизировать производственные риски.

  • Экспертные рекомендации по оптимальному проектированию контактных площадок BGA, включая рекомендации по использованию покрытий ENIG и контактных площадок типа NSMD.
  • Снижение производственных затрат и повышение процента выхода годной продукции с первого раза.

Шаг 4

Строгие стандарты производства и система сертификации.

В процессах производства и контроля качества мы строго придерживаемся международных стандартов, таких как IPC-A-610 и ISO9001, гарантируя, что каждый этап сборки BGA-компонентов соответствует нормативным требованиям и спецификациям заказчика.

  • Соответствие стандартам IPC-A-610 классов II и III (коммерческого и военного назначения).
  • Система управления качеством сертифицирована по стандарту ISO9001, что гарантирует неизменно высокое качество продукции.

Промышленное применение

Мы понимаем уникальные потребности каждой отрасли и готовы решать ваши самые сложные технические задачи.

Аэрокосмическая отрасль

Сборка модулей авионики высокой плотности.

Медицинские приборы

Сборка модуля медицинской системы.

Телеком

Сборка модулей телекоммуникационных систем.

Автомобильная электроника

Сборка модулей автомобильных электронных систем.

Центры обработки данных

Сборка системных модулей центра обработки данных.

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Выбор более 9000 покупателей — ваш выбор. Удовлетворенность является движущей силой нашего прогресса.

Компания FastTurn PCB обеспечивает неизменно высокое качество производства, быстрое реагирование и надежную доставку как для прототипов, так и для серийного производства. Инженеры и команды OEM-производителей по всему миру полагаются на нас, чтобы их проекты продвигались бесперебойно и в соответствии с графиком.

Les Komarck
  • US

Great prices, lead times, and quality of work

Great news.Well done,it was fast turn indeed.Your ability to maintain such high standards while delivering ahead of schedule is greatly appreciated. This timely completion has already made a positive impact，Many thanks again for your excellent work.Let's schedule a call next week to discuss the next phase.

DATE OF experience:

July 21,2025

Gio
  • CA

Completely satisfied with your service and PCBs.

I'm truly delighted with the PCB manufacturing service provided by your company! I checked the PCBs in my design，all specifications meet my requirements perfectly，
I'm completely satisfied with your service and PCBs.
I rate your products and services a perfect 5/5 stars. Thank you for helping bring my electronic designs to life!

DATE OF experience:

May 1, 2024

Edwin
  • UK

Good package with service, price, quality and delivery time.

Tracking number received, Fastturn do a good job!
In the moment I see a good package with service, price, quality and delivery time at
Fastturn, Excels in packaging craftsmanship, service professionalism, cost-effectiveness, product quality, and punctual delivery.Hopefully this will last the next years. Regards.

DATE OF experience:

Apr 07, 2023

Glenn
  • US

Reliable company, outstanding in precision work.

This is tremendous news! Many thanks to you and your team for your dedication and hard work - it's very impressive. I genuinely appreciate your tireless efforts to help us achieve our goals, continuing our productive partnership in future endeavors. Warmest regards and sincere appreciation for making this achievement possible.

DATE OF experience:

Dec 13, 2024

Duy Nguyen
  • ISR

We are quire satisfy with your services，thanks.

We received your PCB shipped from Fastturn.We are satisfied with your services. There are no issues with delivery time, circuit board appearance, or packaging.Our team are doing some extra test before making conclusion.Anyway, thank so much for your effort to support us,looking forward to next collaboration. Best regards.

DATE OF experience:

Mar 02, 2024

Adrian Gal
  • SG

We will recommend your company definitely to others.

A pleasant collaboration can be given a score of five
communication: 5 out of 5. Very good communication skills,
leading time: 5 out of 5. The manufacturing time of the PCBs
quality: 5 out of 5. PCB and PCBA quality meets our requirements.
Overall process: 5 out of 5.We will recommend your company definitely to others.

DATE OF experience:

Nov 09, 2024

Iorio
  • US

Well produced,Quick turn,well packaged,fast shipping.

The products are great, really well-made! The whole buying process was smooth and professional, especially how quickly they handled the order. From start to finish, everything worked perfectly—they even packed everything super carefully. You can tell the seller really cares about the details!"

DATE OF experience:

Jul 26, 2024

MarcBoers
  • US

Received your parts today,they look very good.

Thank you for the expedited shipment - received prototype parts today in perfect condition. Initial inspection appears satisfactory, Your team's remark able speed in both production execution and competitive pricing for this trial order has been impressive. Looking forward to volume production discussions pending test outcomes.

DATE OF experience:

Sept 29, 2024

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ЧАСТО ЗАДАВАЕМЫЕ ВОПРОСЫ

Q：What types of BGA packages can you handle?

Q：What types of BGA packages can you handle?

Q：What's the smallest BGA pitch you can reliably assemble?

Our equipment supports precision BGA assembly down to a minimum pitch of 0.25 mm.

Q：Do you provide BGA reballing and rework services?

Yes, we offer professional BGA reballing and rework services, including solder ball replacement, solder joint repair, and PCB pad refurbishment.

Q：How do you ensure the quality of solder joints in hidden areas under the BGA?

We employ advanced X-ray inspection equipment to visualize and ensure the integrity of solder joints beneath BGA chips.

Q：What's your typical turnaround time for BGA assembly projects?

Standard projects typically complete within 5-7 days. Quick-turn prototypes can be finished in as little as 24 hours, depending on complexity.

Q：Can you handle small-volume prototype orders?

Absolutely! We specialize in prototype and low-volume orders and offer customized solutions for rapid prototyping.

Q：Do you provide DFM (Design for Manufacturability) reviews?

Yes, our engineers offer comprehensive DFM reviews to optimize your PCB layout, pad design, and solder mask for the best production results.

Q：What certifications and standards do your services comply with?

Our processes strictly follow IPC-A-610 Class II and III standards and are ISO9001 certified, ensuring consistent high quality.

Q：Do you support special surface finishes like ENIG for BGA pads?

Yes, we recommend and frequently utilize ENIG finishes with NSMD pads for optimal solderability and reliability.

Q：Can you provide inspection reports and documentation for quality assurance?

Of course! We provide detailed AOI and X-ray inspection reports with every project to ensure complete transparency and traceability.

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