fast turn certificate
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מהי הרכבת BGA?

הרכבת BGA (Ball Grid Array) היא טכנולוגיית הרכבה משטחית מתקדמת הנמצאת בשימוש נרחב לייצור רכיבים אלקטרוניים בעלי ביצועים גבוהים. בהשוואה לטכנולוגיית SMT (Surface Mount Technology) המסורתית, BGA משפרת משמעותית את צפיפות הפינים, מפחיתה את ההתנגדות התרמית ומשפרת מאוד את הביצועים החשמליים הכוללים.

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מהי הרכבת BGA?

הרכבת BGA (Ball Grid Array) היא טכנולוגיית הרכבה משטחית מתקדמת הנמצאת בשימוש נרחב לייצור רכיבים אלקטרוניים בעלי ביצועים גבוהים. בהשוואה לטכנולוגיית SMT (Surface Mount Technology) המסורתית, BGA משפרת משמעותית את צפיפות הפינים, מפחיתה את ההתנגדות התרמית ומשפרת מאוד את הביצועים החשמליים הכוללים.

קבל את הצעת המחיר

הדפסת משחת הלחמה: יישום מדויק של דוגמאות משחת הלחמה על פדי PCB.

01

מיקום רכיבים: שימוש במכונות אוטומטיות למיקום מדויק של שבבי BGA על גבי המעגל המודפס (PCB).

02

הלחמת Reflow: שליטה מדוקדקת בפרופיל הטמפרטורה להמסת כדורי הלחמה, תוך מינוף מתח פני השטח ליישור אוטומטי מדויק.

03

בדיקת איכות: שימוש בקרני רנטגן ובבדיקה אופטית אוטומטית (AOI) כדי להבטיח שכל חיבור חזק ואמין.

04

שירותי הרכבה ועיבוד מחדש של BGA

סוגי BGA נתמכים

  • PBGA (מערך רשת כדורים מפלסטיק)
  • CBGA (מערך רשת כדורים קרמי)
  • µBGA (מערך רשת כדורים מיקרו)
  • FCBGA (מערך רשת כדורים בעל שבב היפוך)
  • WLCSP (חבילת סקאלת שבבים ברמת פרוסת פרוסה)
  • חבילות BGA מוערמות

יכולות טכניות ומפרטים

  • יכולת פסיעה מינימלית: תהליכי ההרכבה המתקדמים שלנו מטפלים בפסיעה עד 0.25 מ"מ, אידיאלי עבור יישומים בצפיפות גבוהה ודיוק גבוה.
  • ציוד מיקום מתקדם: מכונות איסוף והצבה אוטומטיות לחלוטין של SMT מבטיחות מיקום מדויק ואמין של רכיבים.
  • תהליכי הלחמה חוזרת מבוקרים: פרופילציה מקצועית של טמפרטורה מבטיחה איכות ואמינות מעולים של חיבורי הלחמה.
  • סביבה מבוקרת טמפרטורה ו-ESD: כל תהליכי ההרכבה מתבצעים בסביבות מבוקרות קפדניות של טמפרטורה, לחות ואנטי-סטטיות, תוך הגנה על הרכיבים האלקטרוניים הרגישים שלכם.

שירותי עיבוד מחדש וריתוך מחדש

  • תיקון חיבורי הלחמה והחלפת רכיבים עבור שבבי BGA.
  • חיבור מחדש מדויק של כדורי הלחמה (reballing), שחזור מדויק של פריסות ההלחמה המקוריות.
  • תיקון וניקוי פדי PCB, מאריכים את תוחלת החיים של מעגלים מודפסים.
קבל הצעת מחיר לשירות

איכות ובדיקה

אנו מיישמים שיטות ניהול איכות קפדניות, החל מבדיקת חומרי הגלם ועד לאספקת המוצר הסופי, ומבטיחים את האמינות והיציבות של כל חיבור הלחמה.

שלב 1

בדיקה אופטית אוטומטית (AOI)

אנו משתמשים במערכות בדיקה אופטית אוטומטית (AOI) חדישות עם טכנולוגיית זיהוי חזותי מדויקת ביותר כדי לזהות במהירות סטיות במיקום, פגמי הלחמה ובעיות באיכות חיבורי הלחמה, ובכך להפחית משמעותית את הסיכונים הפוטנציאליים לכשל.

  • זיהוי מהיר ומדויק של רכיבים שאינם במקום הנכון ורכיבים חסרים.
  • זיהוי פגמים משופר בשלב מוקדם, מה שמפחית את עלויות העיבוד החוזר.

שלב 2

בדיקה לא הרסנית בקרני רנטגן

מכיוון שמחברי הלחמה של BGA מוסתרים מתחת לרכיבים, אנו משתמשים בציוד בדיקה לא הרסני ברזולוציה גבוהה של קרני רנטגן כדי להעריך ויזואלית את המבנים הפנימיים של מחברי ההלחמה, תוך הקפדה על חוסר סדקים, וריסון או הלחמה לא מספקת.

  • זיהוי מדויק של פגמים פנימיים זעירים בתוך כדורי הלחמה.
  • דוחות בדיקה מפורטים של רנטגן המסופקים ללקוחות, המבטיחים ייצור שקוף וניתן למעקב.

שלב 3

סקירת עיצוב לייצור (DFM)

כדי להבטיח ייצור חלק של הפרויקט שלכם, צוות ההנדסה המקצועי שלנו מספק סקירות מקיפות של עיצוב לייצור (DFM), הכוללות את מידות הפדים, פתחי מסיכת הלחמה ואופטימיזציה של תהליך ההלחמה, תוך צמצום יעיל של פגמי תכנון ומזעור סיכוני ייצור.

  • הדרכת מומחים לגבי עיצובים אופטימליים של פדי BGA, המלצה על גימורי ENIG ופדי NSMD.
  • עלויות ייצור מופחתות ושיעורי תפוקה מוגברים במעבר ראשון.

שלב 4

תקני ייצור מחמירים ומערכת הסמכה

אנו מקפידים בקפדנות על תקנים בינלאומיים כגון IPC-A-610 ו-ISO9001 בתהליכי הייצור והבדיקה שלנו, ומבטיחים שכל שלב בהרכבת ה-BGA עומד בדרישות הרגולציה ובמפרטי הלקוח.

  • תאימות לתקני IPC-A-610 Class II ו-III (מסחריים וצבאיים).
  • מערכת ניהול איכות מוסמכת ISO9001, המבטיחה איכות עקבית באופן רציף.

יישום בתעשייה

אנו מבינים את הדרישות הייחודיות של כל תעשייה ומוכנים להתמודד עם האתגרים הטכניים המורכבים ביותר שלכם.

תעופה וחלל

הרכבת מודולים של מערכת אוויוניקה בצפיפות גבוהה

מכשירים רפואיים

הרכבת מודול המערכת הרפואית

טלקום

הרכבת מודולי מערכת תקשורת

אלקטרוניקה לרכב

הרכבת מודולים של מערכות אלקטרוניות לרכב.

מרכזי נתונים

הרכבת מודולי מערכת מרכז נתונים

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בחירתם של יותר מ-9000 לקוחות - שלך שביעות רצון מניעה את ההתקדמות שלנו

FastTurn PCB מספקת איכות ייצור עקבית, תגובות מהירות ואספקה ​​אמינה עבור אבות טיפוס וייצור המוני. מהנדסים וצוותי יצרן ציוד מקורי ברחבי העולם סומכים עלינו שנשמור על פרויקטים שלהם מתקדמים בצורה חלקה ובלוח הזמנים.

Les Komarck
  • US

Great prices, lead times, and quality of work

Great news.Well done,it was fast turn indeed.Your ability to maintain such high standards while delivering ahead of schedule is greatly appreciated. This timely completion has already made a positive impact，Many thanks again for your excellent work.Let's schedule a call next week to discuss the next phase.

DATE OF experience:

July 21,2025

Gio
  • CA

Completely satisfied with your service and PCBs.

I'm truly delighted with the PCB manufacturing service provided by your company! I checked the PCBs in my design，all specifications meet my requirements perfectly，
I'm completely satisfied with your service and PCBs.
I rate your products and services a perfect 5/5 stars. Thank you for helping bring my electronic designs to life!

DATE OF experience:

May 1, 2024

Edwin
  • UK

Good package with service, price, quality and delivery time.

Tracking number received, Fastturn do a good job!
In the moment I see a good package with service, price, quality and delivery time at
Fastturn, Excels in packaging craftsmanship, service professionalism, cost-effectiveness, product quality, and punctual delivery.Hopefully this will last the next years. Regards.

DATE OF experience:

Apr 07, 2023

Glenn
  • US

Reliable company, outstanding in precision work.

This is tremendous news! Many thanks to you and your team for your dedication and hard work - it's very impressive. I genuinely appreciate your tireless efforts to help us achieve our goals, continuing our productive partnership in future endeavors. Warmest regards and sincere appreciation for making this achievement possible.

DATE OF experience:

Dec 13, 2024

Duy Nguyen
  • ISR

We are quire satisfy with your services，thanks.

We received your PCB shipped from Fastturn.We are satisfied with your services. There are no issues with delivery time, circuit board appearance, or packaging.Our team are doing some extra test before making conclusion.Anyway, thank so much for your effort to support us,looking forward to next collaboration. Best regards.

DATE OF experience:

Mar 02, 2024

Adrian Gal
  • SG

We will recommend your company definitely to others.

A pleasant collaboration can be given a score of five
communication: 5 out of 5. Very good communication skills,
leading time: 5 out of 5. The manufacturing time of the PCBs
quality: 5 out of 5. PCB and PCBA quality meets our requirements.
Overall process: 5 out of 5.We will recommend your company definitely to others.

DATE OF experience:

Nov 09, 2024

Iorio
  • US

Well produced,Quick turn,well packaged,fast shipping.

The products are great, really well-made! The whole buying process was smooth and professional, especially how quickly they handled the order. From start to finish, everything worked perfectly—they even packed everything super carefully. You can tell the seller really cares about the details!"

DATE OF experience:

Jul 26, 2024

MarcBoers
  • US

Received your parts today,they look very good.

Thank you for the expedited shipment - received prototype parts today in perfect condition. Initial inspection appears satisfactory, Your team's remark able speed in both production execution and competitive pricing for this trial order has been impressive. Looking forward to volume production discussions pending test outcomes.

DATE OF experience:

Sept 29, 2024

ציטוט עכשיו

שאלות נפוצות

Q：What types of BGA packages can you handle?

Q：What types of BGA packages can you handle?

Q：What's the smallest BGA pitch you can reliably assemble?

Our equipment supports precision BGA assembly down to a minimum pitch of 0.25 mm.

Q：Do you provide BGA reballing and rework services?

Yes, we offer professional BGA reballing and rework services, including solder ball replacement, solder joint repair, and PCB pad refurbishment.

Q：How do you ensure the quality of solder joints in hidden areas under the BGA?

We employ advanced X-ray inspection equipment to visualize and ensure the integrity of solder joints beneath BGA chips.

Q：What's your typical turnaround time for BGA assembly projects?

Standard projects typically complete within 5-7 days. Quick-turn prototypes can be finished in as little as 24 hours, depending on complexity.

Q：Can you handle small-volume prototype orders?

Absolutely! We specialize in prototype and low-volume orders and offer customized solutions for rapid prototyping.

Q：Do you provide DFM (Design for Manufacturability) reviews?

Yes, our engineers offer comprehensive DFM reviews to optimize your PCB layout, pad design, and solder mask for the best production results.

Q：What certifications and standards do your services comply with?

Our processes strictly follow IPC-A-610 Class II and III standards and are ISO9001 certified, ensuring consistent high quality.

Q：Do you support special surface finishes like ENIG for BGA pads?

Yes, we recommend and frequently utilize ENIG finishes with NSMD pads for optimal solderability and reliability.

Q：Can you provide inspection reports and documentation for quality assurance?

Of course! We provide detailed AOI and X-ray inspection reports with every project to ensure complete transparency and traceability.

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