Was ist die Prototypen-Leiterplattenbestückung?
Schnelle Prototypenbestückung von Leiterplatten
Als führender chinesischer Anbieter von flexiblen Leiterplatten sind wir auf die Herstellung hochwertiger flexibler Schaltungen spezialisiert – vom schnellen Prototyping bis zur Serienfertigung flexibler Leiterplatten. Laden Sie jetzt Ihre Gerber-Dateien hoch und erhalten Sie ein schnelles und zuverlässiges Angebot.
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Warum sollten Sie sich für die Prototypenmontage entscheiden?
Blitzschnelle Bearbeitungszeit
Erhalten Sie Ihre Platinen innerhalb von 24-72 Stunden, um Funktionen zu validieren und Ihre Produktentwicklungsplanung zu beschleunigen.
Extrem niedrige Mindestbestellmenge und Kosteneinsparungen
Bestellen Sie von einer einzigen Platine aus – ohne überschüssige Lagerbestände oder Lagergebühren.
Experten-DFM-Überprüfung
Unsere erfahrenen Ingenieure überprüfen Ihre Gerber-Dateien und Stücklisten, um Probleme zu erkennen, bevor sie auftreten.
Umfassende Prozesse
Von SMT und THT bis hin zur Hybridbestückung, kombiniert mit AOI, Röntgenprüfung und Funktionstests für eine absolut zuverlässige Qualität.
Designänderungen auf Abruf
Reichen Sie Aktualisierungen jederzeit vor der Produktion ein, um eine reibungslose Weiterentwicklung und risikofreie Skalierung zu gewährleisten.
Engagierte Projektverfolgung
Ein persönlicher Projektmanager hält Sie mit Echtzeit-Updates und Testberichten auf dem Laufenden.
Fähigkeiten
| Fähigkeit | Parameter |
|---|---|
| Bestellmenge |
≥1PC |
| Qualitätsstufe |
IPC-A-610 |
| Vorlaufzeit |
Ein 24-Stunden-Express-Service kann angeboten werden. Für PCBA-Prototypenbestellungen beträgt die Lieferzeit in der Regel 3-4 Tage. Wir werden Ihnen bei der Angebotserstellung eine genaue Lieferzeit mitteilen. |
| Größe |
50 x 50 mm ~ 510 x 510 mm |
| Brett Typ |
Starre Leiterplatte Flexible Leiterplatte Metallkern-Leiterplatte |
| Min Paket |
01005 (0,4mm x 0,2mm) |
| Max Paket |
Kein Limit |
| Montage-Genauigkeit |
±0,035 mm (±0,025 mm) Cpk≥1.0 (3σ) |
| Oberflächenbehandlung |
Bleihaltiges/Bleifreies HASL Tauchvergoldung OPS usw. |
| Blei/Bleifrei HASL, Tauchgold, OPS usw. |
Oberflächenmontage (SMT) Durchkontaktierung (DIP) Gemischte Technologie (SMT und Durchkontaktierung) |
| Komponentenbeschaffung |
Schlüsselfertig Teilweise schlüsselfertig Ausgerüstet/Kommissioniert |
| BGA-Gehäuse |
BGA-Durchmesser 0,14 mm BGA mit 0,2 mm Rastermaß |
| SMT Teile Präsentation |
Klebeband schneiden Teilrolle Spule Rohr Tablett |
| Schablone |
Schablone mit oder ohne Rahmen |
| Qualitätsinspektion |
Visuelle Inspektion AOI-Prüfung Röntgenuntersuchung |
| SMT-Kapazität |
3 Millionen~4 Millionen Lötpads/Tag |
| DIP-Kapazität |
100 Tausend Pins/Tag |
Typische Anwendungsfälle
Kundenbewertung
Häufig gestellte Fragen
Prototype PCB Assembly refers to the process of precisely assembling selected electronic components onto a customized printed circuit board (PCB) according to circuit design requirements, and producing a prototype of the circuit board that can be tested and functionally verified.
Flex PCBs are primarily made from polyimide (PI) or polyester (PET) substrates with copper foil layers. We also use adhesiveless laminates for high-reliability applications. Coverlays, stiffeners (FR4 or stainless steel), and surface finishes (ENIG, OSP) are added depending on the design.
Lead times depend on complexity and quantity:
- Prototype Flex PCBs: 3–7 business days
- Production Runs: 7–20 business days
Expedited options are available for urgent projects — contact us for a custom quote.
- Flex PCBs use flexible base materials and are designed to bend, fold, or twist during use.
- Rigid PCBs are built on FR4 substrates and are not designed for movement.
Flex PCBs save space, reduce weight, and improve durability in dynamic environments.
Absolutely. Our engineering team offers free DFM reviews, helping you optimize your design for manufacturability, cost efficiency, and long-term reliability. Upload your Gerber files, and we’ll evaluate them before production begins.