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Was ist BGA-Bestückung?

Die BGA-Bestückung (Ball Grid Array) ist eine fortschrittliche Oberflächenmontagetechnologie, die in der Fertigung von Hochleistungselektronikkomponenten weit verbreitet ist. Im Vergleich zur herkömmlichen SMT-Technologie (Surface Mount Technology) erhöht BGA die Anschlussdichte deutlich, reduziert den Wärmewiderstand und verbessert die elektrische Gesamtleistung erheblich.

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Was ist BGA-Bestückung?

Die BGA-Bestückung (Ball Grid Array) ist eine fortschrittliche Oberflächenmontagetechnologie, die in der Fertigung von Hochleistungselektronikkomponenten weit verbreitet ist. Im Vergleich zur herkömmlichen SMT-Technologie (Surface Mount Technology) erhöht BGA die Anschlussdichte deutlich, reduziert den Wärmewiderstand und verbessert die elektrische Gesamtleistung erheblich.

Angebot einholen

Lötpastendruck: Präzises Aufbringen von Lötpastenmustern auf die Lötpads von Leiterplatten.

01

Bauteilplatzierung: Einsatz von automatisierten Bestückungsmaschinen, um BGA-Chips präzise auf der Leiterplatte zu positionieren.

02

Reflow-Löten: Sorgfältige Steuerung des Temperaturprofils zum Schmelzen der Lotkugeln unter Ausnutzung der Oberflächenspannung für eine präzise automatische Ausrichtung.

03

Qualitätskontrolle: Einsatz von Röntgen- und automatisierter optischer Inspektion (AOI), um sicherzustellen, dass jede Lötstelle robust und zuverlässig ist.

04

BGA-Montage- und Nachbearbeitungsdienstleistungen

Unterstützte BGA-Typen

  • PBGA (Kunststoff-Ball-Grid-Array)
  • CBGA (Keramisches Ball Grid Array)
  • µBGA (Mikro-Kugelgitteranordnung)
  • FCBGA (Flip-Chip-Ball-Grid-Array)
  • WLCSP (Chipgehäuse auf Wafer-Ebene)
  • Gestapelte BGA-Gehäuse

Technische Fähigkeiten und Spezifikationen

  • Minimale Rastermaßfähigkeit: Unsere fortschrittlichen Montageprozesse ermöglichen Rastermaße von bis zu 0,25 mm und eignen sich ideal für Anwendungen mit hoher Dichte und hoher Präzision.
  • Hochmoderne Bestückungsanlagen: Vollautomatische SMT-Bestückungsmaschinen gewährleisten eine präzise und zuverlässige Platzierung der Bauteile.
  • Kontrollierte Reflow-Lötprozesse: Professionelle Temperaturprofilierung gewährleistet überragende Qualität und Zuverlässigkeit der Lötverbindungen.
  • ESD- und temperaturkontrollierte Umgebung: Alle Montageprozesse werden in streng kontrollierten, antistatischen Umgebungen mit geregelter Temperatur und Luftfeuchtigkeit durchgeführt, um Ihre empfindlichen elektronischen Bauteile zu schützen.

Nachbearbeitungs- und Reballing-Dienstleistungen

  • Reparatur von Lötstellen und Austausch von Komponenten für BGA-Chips.
  • Präzises Wiederanbringen von Lötperlen (Reballing), wodurch die ursprünglichen Lötstrukturen exakt wiederhergestellt werden.
  • Reparatur und Reinigung von Leiterplatten-Kontaktflächen, wodurch die Lebensdauer Ihrer Leiterplatten verlängert wird.
Holen Sie sich ein Serviceangebot

Qualität und Inspektion

Wir wenden strenge Qualitätsmanagementverfahren an, von der Inspektion der Rohmaterialien bis zur Auslieferung des Endprodukts, um die Zuverlässigkeit und Stabilität jeder Lötverbindung zu gewährleisten.

Schritt 1

Automatisierte optische Inspektion (AOI)

Wir setzen modernste automatisierte optische Inspektionssysteme (AOI) mit hochpräziser Bilderkennungstechnologie ein, um Platzierungsabweichungen, Lötfehler und Probleme mit der Lötstellenqualität schnell zu erkennen und potenzielle Ausfallrisiken deutlich zu reduzieren.

  • Schnelle und präzise Erkennung von falsch platzierten und fehlenden Komponenten.
  • Verbesserte Fehlererkennung in frühen Produktionsphasen, wodurch die Nacharbeitskosten gesenkt werden.

Schritt 2

Röntgen-zerstörungsfreie Prüfung

Da BGA-Lötstellen unter den Bauteilen verborgen sind, verwenden wir hochauflösende, zerstörungsfreie Röntgeninspektionsgeräte, um die inneren Strukturen der Lötstellen visuell zu beurteilen und sicherzustellen, dass die Lötstellen frei von Hohlräumen, Rissen oder unzureichender Lötung sind.

  • Präzise Identifizierung kleinster innerer Defekte in Lötperlen.
  • Detaillierte Röntgeninspektionsberichte werden den Kunden zur Verfügung gestellt, um eine transparente und nachvollziehbare Produktion zu gewährleisten.

Schritt 3

Überprüfung der Fertigungstauglichkeit (Design for Manufacturability, DFM)

Um eine reibungslose Produktion Ihres Projekts zu gewährleisten, bietet unser professionelles Ingenieurteam umfassende Design-for-Manufacturability (DFM)-Überprüfungen an, die Pad-Abmessungen, Lötstoppmaskenöffnungen und die Optimierung des Lötprozesses umfassen und so Konstruktionsfehler effektiv reduzieren und Produktionsrisiken minimieren.

  • Fachkundige Beratung zu optimalen BGA-Pad-Designs mit Empfehlung von ENIG-Oberflächen und NSMD-Pads.
  • Reduzierte Produktionskosten und erhöhte Erstausbeuteraten.

Schritt 4

Strenge Produktionsstandards und Zertifizierungssystem

Wir halten uns in unseren Produktions- und Inspektionsprozessen strikt an internationale Standards wie IPC-A-610 und ISO9001 und stellen so sicher, dass jeder Schritt der BGA-Bestückung die gesetzlichen Anforderungen und Kundenspezifikationen erfüllt.

  • Einhaltung der IPC-A-610-Standards der Klasse II und III (für kommerzielle und militärische Anwendungen).
  • Zertifiziert nach dem Qualitätsmanagementsystem ISO9001, wodurch eine gleichbleibende Qualität kontinuierlich gewährleistet wird.

Industrieanwendung

Wir verstehen die individuellen Anforderungen jeder Branche und sind bereit, Ihre komplexesten technischen Herausforderungen zu bewältigen.

Luft- und Raumfahrt

Montage von Avioniksystemmodulen mit hoher Packungsdichte

Medizinische Geräte

Montage des medizinischen Systemmoduls

Telekommunikation

Montage von Telekommunikationssystemmodulen

Automobileelektronik

Montage von elektronischen Systemmodulen für Kraftfahrzeuge.

Rechenzentren

Montage von Rechenzentrumssystemmodulen

Angebot einholen

Qualität, der Sie vertrauen können. Lieferung, auf die Sie sich verlassen können.

Globale Nutzer

0 +

Über 9000 Kunden vertrauen auf uns – Ihre Wahl Zufriedenheit treibt unseren Fortschritt voran.

FastTurn PCB bietet gleichbleibend hohe Fertigungsqualität, schnelle Reaktionszeiten und zuverlässige Lieferungen für Prototypen und die Serienproduktion. Ingenieure und OEM-Teams weltweit verlassen sich auf uns, um ihre Projekte reibungslos und termingerecht abzuwickeln.

Les Komarck
  • US

Great prices, lead times, and quality of work

Great news.Well done,it was fast turn indeed.Your ability to maintain such high standards while delivering ahead of schedule is greatly appreciated. This timely completion has already made a positive impact，Many thanks again for your excellent work.Let's schedule a call next week to discuss the next phase.

DATE OF experience:

July 21,2025

Gio
  • CA

Completely satisfied with your service and PCBs.

I'm truly delighted with the PCB manufacturing service provided by your company! I checked the PCBs in my design，all specifications meet my requirements perfectly，
I'm completely satisfied with your service and PCBs.
I rate your products and services a perfect 5/5 stars. Thank you for helping bring my electronic designs to life!

DATE OF experience:

May 1, 2024

Edwin
  • UK

Good package with service, price, quality and delivery time.

Tracking number received, Fastturn do a good job!
In the moment I see a good package with service, price, quality and delivery time at
Fastturn, Excels in packaging craftsmanship, service professionalism, cost-effectiveness, product quality, and punctual delivery.Hopefully this will last the next years. Regards.

DATE OF experience:

Apr 07, 2023

Glenn
  • US

Reliable company, outstanding in precision work.

This is tremendous news! Many thanks to you and your team for your dedication and hard work - it's very impressive. I genuinely appreciate your tireless efforts to help us achieve our goals, continuing our productive partnership in future endeavors. Warmest regards and sincere appreciation for making this achievement possible.

DATE OF experience:

Dec 13, 2024

Duy Nguyen
  • ISR

We are quire satisfy with your services，thanks.

We received your PCB shipped from Fastturn.We are satisfied with your services. There are no issues with delivery time, circuit board appearance, or packaging.Our team are doing some extra test before making conclusion.Anyway, thank so much for your effort to support us,looking forward to next collaboration. Best regards.

DATE OF experience:

Mar 02, 2024

Adrian Gal
  • SG

We will recommend your company definitely to others.

A pleasant collaboration can be given a score of five
communication: 5 out of 5. Very good communication skills,
leading time: 5 out of 5. The manufacturing time of the PCBs
quality: 5 out of 5. PCB and PCBA quality meets our requirements.
Overall process: 5 out of 5.We will recommend your company definitely to others.

DATE OF experience:

Nov 09, 2024

Iorio
  • US

Well produced,Quick turn,well packaged,fast shipping.

The products are great, really well-made! The whole buying process was smooth and professional, especially how quickly they handled the order. From start to finish, everything worked perfectly—they even packed everything super carefully. You can tell the seller really cares about the details!"

DATE OF experience:

Jul 26, 2024

MarcBoers
  • US

Received your parts today,they look very good.

Thank you for the expedited shipment - received prototype parts today in perfect condition. Initial inspection appears satisfactory, Your team's remark able speed in both production execution and competitive pricing for this trial order has been impressive. Looking forward to volume production discussions pending test outcomes.

DATE OF experience:

Sept 29, 2024

Jetzt Angebot einholen

Häufig gestellte Fragen

Q：What types of BGA packages can you handle?

Q：What types of BGA packages can you handle?

Q：What's the smallest BGA pitch you can reliably assemble?

Our equipment supports precision BGA assembly down to a minimum pitch of 0.25 mm.

Q：Do you provide BGA reballing and rework services?

Yes, we offer professional BGA reballing and rework services, including solder ball replacement, solder joint repair, and PCB pad refurbishment.

Q：How do you ensure the quality of solder joints in hidden areas under the BGA?

We employ advanced X-ray inspection equipment to visualize and ensure the integrity of solder joints beneath BGA chips.

Q：What's your typical turnaround time for BGA assembly projects?

Standard projects typically complete within 5-7 days. Quick-turn prototypes can be finished in as little as 24 hours, depending on complexity.

Q：Can you handle small-volume prototype orders?

Absolutely! We specialize in prototype and low-volume orders and offer customized solutions for rapid prototyping.

Q：Do you provide DFM (Design for Manufacturability) reviews?

Yes, our engineers offer comprehensive DFM reviews to optimize your PCB layout, pad design, and solder mask for the best production results.

Q：What certifications and standards do your services comply with?

Our processes strictly follow IPC-A-610 Class II and III standards and are ISO9001 certified, ensuring consistent high quality.

Q：Do you support special surface finishes like ENIG for BGA pads?

Yes, we recommend and frequently utilize ENIG finishes with NSMD pads for optimal solderability and reliability.

Q：Can you provide inspection reports and documentation for quality assurance?

Of course! We provide detailed AOI and X-ray inspection reports with every project to ensure complete transparency and traceability.

Nehmen Sie Kontakt mit uns auf.