fast turn certificate
احصل على عرض أسعار

ما هو تجميع BGA؟

تُعدّ تقنية تجميع مصفوفة الكرات (BGA) تقنية متطورة للتثبيت السطحي تُستخدم على نطاق واسع في تصنيع المكونات الإلكترونية عالية الأداء. وبالمقارنة مع تقنية التثبيت السطحي التقليدية (SMT)، تُعزز تقنية BGA كثافة المسامير بشكل ملحوظ، وتقلل من المقاومة الحرارية، وتحسن الأداء الكهربائي العام بشكل كبير.

احصل على عرض سعر
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ما هو تجميع BGA؟

تُعدّ تقنية تجميع مصفوفة الكرات (BGA) تقنية متطورة للتثبيت السطحي تُستخدم على نطاق واسع في تصنيع المكونات الإلكترونية عالية الأداء. وبالمقارنة مع تقنية التثبيت السطحي التقليدية (SMT)، تُعزز تقنية BGA كثافة المسامير بشكل ملحوظ، وتقلل من المقاومة الحرارية، وتحسن الأداء الكهربائي العام بشكل كبير.

احصل على عرض الأسعار

طباعة معجون اللحام: تطبيق أنماط معجون اللحام بدقة على وسادات لوحات الدوائر المطبوعة.

01

وضع المكونات: استخدام آلات الانتقاء والوضع الآلية لوضع رقائق BGA بدقة على لوحة الدوائر المطبوعة.

02

لحام إعادة التدفق: يتم التحكم بدقة في منحنى درجة الحرارة لإذابة كرات اللحام، مع الاستفادة من التوتر السطحي لتحقيق محاذاة تلقائية دقيقة.

03

فحص الجودة: استخدام الأشعة السينية والفحص البصري الآلي لضمان أن تكون كل وصلة متينة وموثوقة.

04

خدمات تجميع وإعادة تصنيع BGA

أنواع BGA المدعومة

  • مصفوفة كرات الشبكة البلاستيكية (PBGA)
  • مصفوفة كرات السيراميك (CBGA)
  • µBGA (مصفوفة كرات دقيقة)
  • مصفوفة كرات التوصيل بتقنية الشرائح المقلوبة (FCBGA)
  • حزمة الرقائق على مستوى الرقاقة (WLCSP)
  • حزم BGA مكدسة

القدرات والمواصفات التقنية

  • الحد الأدنى لقدرة التباعد بين المكونات: تتعامل عمليات التجميع المتقدمة لدينا مع مسافات تباعد تصل إلى 0.25 ملم، مما يجعلها مثالية للتطبيقات عالية الكثافة وعالية الدقة.
  • معدات التجميع المتقدمة: تضمن آلات التجميع والتركيب الأوتوماتيكية بالكامل من نوع SMT وضع المكونات بدقة وموثوقية.
  • عمليات لحام إعادة التدفق المتحكم بها: يضمن تحديد منحنيات درجة الحرارة بشكل احترافي جودة وموثوقية فائقة لوصلات اللحام.
  • بيئة خاضعة للتحكم في الشحنات الكهروستاتيكية ودرجة الحرارة: يتم تنفيذ جميع عمليات التجميع في بيئات خاضعة لرقابة صارمة من حيث الشحنات الكهروستاتيكية ودرجة الحرارة والرطوبة، مما يحمي مكوناتك الإلكترونية الحساسة.

خدمات إعادة العمل وإعادة التعبئة

  • إصلاح وصلات اللحام واستبدال المكونات لرقائق BGA.
  • إعادة تثبيت كرات اللحام بدقة (إعادة التلحيم)، مع استعادة تخطيطات اللحام الأصلية بدقة.
  • إصلاح وتنظيف نقاط التوصيل في لوحات الدوائر المطبوعة، مما يساهم في إطالة عمر لوحات الدوائر الخاصة بك.
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الجودة والتفتيش

نحن نطبق ممارسات صارمة لإدارة الجودة بدءًا من فحص المواد الخام وصولاً إلى تسليم المنتج النهائي، مما يضمن موثوقية واستقرار كل وصلة لحام.

الخطوة 1

الفحص البصري الآلي (AOI)

نحن نستخدم أحدث أنظمة الفحص البصري الآلي المزودة بتقنية التعرف البصري عالية الدقة لتحديد انحرافات المواضع وعيوب اللحام ومشاكل جودة وصلات اللحام بسرعة، مما يقلل بشكل كبير من مخاطر الأعطال المحتملة.

  • الكشف السريع والدقيق عن سوء وضع المكونات والمكونات المفقودة.
  • تحسين عملية تحديد العيوب في المراحل المبكرة، مما يقلل من تكاليف إعادة العمل.

الخطوة 2

الفحص بالأشعة السينية غير المتلف

نظرًا لأن وصلات اللحام من نوع BGA تكون مخفية تحت المكونات، فإننا نستخدم معدات فحص غير مدمرة بالأشعة السينية عالية الدقة لتقييم الهياكل الداخلية لوصلات اللحام بصريًا، مما يضمن خلو الوصلات من الفراغات أو التشققات أو اللحام غير الكافي.

  • تحديد دقيق للعيوب الداخلية الدقيقة داخل كرات اللحام.
  • يتم تزويد العملاء بتقارير مفصلة لفحص الأشعة السينية، مما يضمن شفافية عملية الإنتاج وإمكانية تتبعها.

الخطوة 3

مراجعة تصميم قابلية التصنيع (DFM)

لضمان سلاسة إنتاج مشروعك، يقدم فريقنا الهندسي المحترف مراجعات شاملة لتصميم قابلية التصنيع (DFM)، والتي تغطي أبعاد نقاط التوصيل وفتحات قناع اللحام وتحسين عملية اللحام، مما يقلل بشكل فعال من عيوب التصميم ويقلل من مخاطر الإنتاج.

  • إرشادات متخصصة حول التصاميم المثلى لوسادات BGA، مع التوصية باستخدام تشطيبات ENIG ووسادات NSMD.
  • انخفاض تكاليف الإنتاج وزيادة معدلات الإنتاج من المحاولة الأولى.

الخطوة 4

معايير إنتاج صارمة ونظام شهادات معتمد

نحن نلتزم بشكل صارم بالمعايير الدولية مثل IPC-A-610 و ISO9001 في عمليات الإنتاج والفحص لدينا، مما يضمن أن كل خطوة من خطوات تجميع شرائح BGA تلبي المتطلبات التنظيمية ومواصفات العميل.

  • الامتثال لمعايير IPC-A-610 من الفئة الثانية والثالثة (للتطبيقات التجارية والعسكرية).
  • نظام إدارة الجودة حاصل على شهادة ISO9001، مما يضمن جودة متسقة بشكل مستمر.

التطبيق الصناعي

نحن نتفهم المتطلبات الفريدة لكل صناعة، ونحن على استعداد لمواجهة أكثر التحديات التقنية تعقيدًا التي تواجهونها.

الفضاء الجوي

تجميع وحدات أنظمة إلكترونيات الطيران عالية الكثافة

الأجهزة الطبية

تجميع وحدة النظام الطبي

الاتصالات

تجميع وحدات أنظمة الاتصالات

إلكترونيات السيارات

تجميع وحدات الأنظمة الإلكترونية للسيارات.

مراكز البيانات

تجميع وحدات أنظمة مركز البيانات

Get The Quote

جودة تثق بها. خدمة توصيل يمكنك الاعتماد عليها.

المستخدمون العالميون

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اختيار أكثر من 9000 عميل - اختيارك الرضا يدفعنا نحو التقدم.

تقدم شركة FastTurn PCB جودة تصنيع متسقة، واستجابة سريعة، وتسليمًا موثوقًا به للنماذج الأولية والإنتاج بكميات كبيرة. يعتمد المهندسون وفرق الشركات المصنعة للمعدات الأصلية في جميع أنحاء العالم علينا لضمان سير مشاريعهم بسلاسة وفي المواعيد المحددة.

Les Komarck
  • US

Great prices, lead times, and quality of work

Great news.Well done,it was fast turn indeed.Your ability to maintain such high standards while delivering ahead of schedule is greatly appreciated. This timely completion has already made a positive impact，Many thanks again for your excellent work.Let's schedule a call next week to discuss the next phase.

DATE OF experience:

July 21,2025

Gio
  • CA

Completely satisfied with your service and PCBs.

I'm truly delighted with the PCB manufacturing service provided by your company! I checked the PCBs in my design，all specifications meet my requirements perfectly，
I'm completely satisfied with your service and PCBs.
I rate your products and services a perfect 5/5 stars. Thank you for helping bring my electronic designs to life!

DATE OF experience:

May 1, 2024

Edwin
  • UK

Good package with service, price, quality and delivery time.

Tracking number received, Fastturn do a good job!
In the moment I see a good package with service, price, quality and delivery time at
Fastturn, Excels in packaging craftsmanship, service professionalism, cost-effectiveness, product quality, and punctual delivery.Hopefully this will last the next years. Regards.

DATE OF experience:

Apr 07, 2023

Glenn
  • US

Reliable company, outstanding in precision work.

This is tremendous news! Many thanks to you and your team for your dedication and hard work - it's very impressive. I genuinely appreciate your tireless efforts to help us achieve our goals, continuing our productive partnership in future endeavors. Warmest regards and sincere appreciation for making this achievement possible.

DATE OF experience:

Dec 13, 2024

Duy Nguyen
  • ISR

We are quire satisfy with your services，thanks.

We received your PCB shipped from Fastturn.We are satisfied with your services. There are no issues with delivery time, circuit board appearance, or packaging.Our team are doing some extra test before making conclusion.Anyway, thank so much for your effort to support us,looking forward to next collaboration. Best regards.

DATE OF experience:

Mar 02, 2024

Adrian Gal
  • SG

We will recommend your company definitely to others.

A pleasant collaboration can be given a score of five
communication: 5 out of 5. Very good communication skills,
leading time: 5 out of 5. The manufacturing time of the PCBs
quality: 5 out of 5. PCB and PCBA quality meets our requirements.
Overall process: 5 out of 5.We will recommend your company definitely to others.

DATE OF experience:

Nov 09, 2024

Iorio
  • US

Well produced,Quick turn,well packaged,fast shipping.

The products are great, really well-made! The whole buying process was smooth and professional, especially how quickly they handled the order. From start to finish, everything worked perfectly—they even packed everything super carefully. You can tell the seller really cares about the details!"

DATE OF experience:

Jul 26, 2024

MarcBoers
  • US

Received your parts today,they look very good.

Thank you for the expedited shipment - received prototype parts today in perfect condition. Initial inspection appears satisfactory, Your team's remark able speed in both production execution and competitive pricing for this trial order has been impressive. Looking forward to volume production discussions pending test outcomes.

DATE OF experience:

Sept 29, 2024

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التعليمات

Q：What types of BGA packages can you handle?

Q：What types of BGA packages can you handle?

Q：What's the smallest BGA pitch you can reliably assemble?

Our equipment supports precision BGA assembly down to a minimum pitch of 0.25 mm.

Q：Do you provide BGA reballing and rework services?

Yes, we offer professional BGA reballing and rework services, including solder ball replacement, solder joint repair, and PCB pad refurbishment.

Q：How do you ensure the quality of solder joints in hidden areas under the BGA?

We employ advanced X-ray inspection equipment to visualize and ensure the integrity of solder joints beneath BGA chips.

Q：What's your typical turnaround time for BGA assembly projects?

Standard projects typically complete within 5-7 days. Quick-turn prototypes can be finished in as little as 24 hours, depending on complexity.

Q：Can you handle small-volume prototype orders?

Absolutely! We specialize in prototype and low-volume orders and offer customized solutions for rapid prototyping.

Q：Do you provide DFM (Design for Manufacturability) reviews?

Yes, our engineers offer comprehensive DFM reviews to optimize your PCB layout, pad design, and solder mask for the best production results.

Q：What certifications and standards do your services comply with?

Our processes strictly follow IPC-A-610 Class II and III standards and are ISO9001 certified, ensuring consistent high quality.

Q：Do you support special surface finishes like ENIG for BGA pads?

Yes, we recommend and frequently utilize ENIG finishes with NSMD pads for optimal solderability and reliability.

Q：Can you provide inspection reports and documentation for quality assurance?

Of course! We provide detailed AOI and X-ray inspection reports with every project to ensure complete transparency and traceability.

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